Global - Charles IFE   

Global Environment Corporation Pty Ltd. has joined with Charles IFE Pty Ltd. to promote a new technology for total waste mangement in the Pig Industry. The fully intergrated waste treatment and recycling system converts all the waste from a piggery into electricity, organic fertiliser and recycled water. The Global/Charles IFE Total Waste Management System is an integrated management strategy to address pollution by using the untapped resources in manure. This generates viable and sustainable financial return as well as other benefits.

The Technology

The system comprises 8 main processes that, together, convert organic waste from the piggery into:

a) clean mineralised waters,

b) solid humic bio-fertilisers and

c) power, heat and carbon dioxide.

In conventional intensive pig production systems, only a fraction of the potential energy value of the feed is utilised. Unmetabolised nutrients are passed in the manure and if not properly treated, become pollutants as well as a wasted resource. The consequences of poor waste management in this industry are:

a) the degradation of water resources and

b) methane (green house gas) release to atmosphere.

Figure 1: Total Piggery Waste Management

These processes are depicted in Figure 1

Organic waste is collected, homogenised then thickened

(processes 1, 2 & 3) and separated waters from these processes are recirculated into the farming system. The sludge from (3) is passed on through two anaerobic digesters (4 & 5) and a sludge dehydrator (8) to produce bio-gas and organic humic fertilisers and mineralised waters. Options then exist for utilising or marketing the fertilizer and the bio-gas can be further purified (6) and utilised for thermal and electrical power generation (7).

The benefits of this waste mangement system include:

    a) Reduction of BOD and the polluting power of the organic waste when converted to thickened sludge.

    b) Elimination of odour, pathogens and seed from waste.

    c) Improvement of the manurial value of the waste.

    d) Improved storage, handling and utilisation of the wastes.

e) On-farm production of energy.

f) Improvements in working and living conditions, elimination of some pests and reduction in flies and mosquito breeding areas.

g) Increased opportunities for long term farm development options.

e) Re-cycling of all by products and minimisation of waste.

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